Mene ne Kama Taka Polycarbonate Ta Ƙayatarwa
Karkashin Kimiyya: Yadda Kama Taka Rabba Polycarbonate
Lokacin da rayuwa ta ultraviolet sun kama kan abubuwan dabi'u na polycarbonate, na tsawon nanometers mai yawa da ke kasa 320, sun fara kullewa abubuwan dabi'u a matsayin molekular. Abin da ya faru bayan sa shi ne mai sha'awar gaske – rayuwar UV tana kullewa maɓallin covalent da suka fuskanta a cikin juyawa. Waɗannan maɓalli masu kullewa sun kirkirar radicals free wanda suke so su kirkira tare da oxygen a sama, sun kirkirar abin da ma'alumanni suna kiran sa photo oxidation. Lokacin da wannan rashin kimiyyar kirkirar zai ci gaba, zai katuta kafin matakan molekular mai tsawon a cikin plastic. Iyakar da wannan kayan aiki zai kare tsawon girman abubuwan dabi'u ta hanyoyin seventy percent a sarufu ba za a ki amma. Kuma akwai alamar biyu madaidaici lokacin da wannan zai faruwa. Kuskuren kuskure sun faru a kan nisa, suna furta rayuwa a duk doka. Yawan mutum yana ra'ayin wannan a baya ta hanyar samun sharararwa a kan plastiku. Ga abin da aka furta daga Institute na Plastics wanda aka buga sani a shekarar da bayyane, wannan sharararwa ita ce mai farko na kullewar abubuwan dabi'u.
Irin Nuna Na Oxidation da Fassarar Chromophore a Cikin Kuturuwa Na Bakwai
Kada materials suna fara oxidation, alaƙaɗin polymer da suka daina suna bayyawa a cikin wadanda ake kira su sistema mai duble bond. Kada alaƙaɗin waɗannan abubuwa su dawo zuwa shekaru 7 ko 8, abu mafita yana faruwa - suna zama chromophores. Wannan nau'in tsari na molekulai suna da ikojin karɓar wavelength na light na aboki. A cikin duk nau'ikan, kamar carbonyl group (wadannan tsari na C=O) suna farkon da sauran domin wannan aiki. Suna yi aiki ta waye ta karɓar blue light a yankin 450 nanometer ta hanyar n zuwa pi star electronic transitions, wacce ke kara abubuwan ya zama yellow karne dole. Yawan mutane suna gedan cewa zaune shine daga saboda gurji ko damage na heat, amma har ma yana wannan efuturin chromophore wanda ke tsarki. Abin da ke taka rawa sosai ne yau kamata shi ne yadda matsala yana ci gaba. Bayan kusa da shekara 18 ta hanyar samun irradiation na UV, abubuwan yana nuna kuma zaune kuma kututtuka na surface da loss of flexibility kamar yadda aka furta a wasan Polymer Degradation Studies a shekara da burtsu.
Tsarin Karyaƙin Guda :
- Foton ɗin UV ya kawo shirye-shiryen polymer → Haɓakar radical na gaba
- Radical + oxygen → Hydroperoxides da kamafole gidan carbonyl
- Takaingar carbonyl → Haɓakar chromophore
- Chromophores ta ƙaɓa cikin rawar buɗu → Fahimtar yanki
Taimakon UV bai zama abin hada ba don aiki mai tsaurar na polycarbonate ba
Yaushe coatings da stabilizers masu raghawa UV suna sauyin farfado da aiki
Kwayoyin da maɓallakin farfado yaƙaƙe yadda materials sun kare ta hanyar kaukar rays UV masu tafiyya kafin su dawo zuwa samayar polymer. Lokacin da masu ƙirƙira su nuna wadannan layers masu sauyi ta hanyar techniques co-extrusion, su zaƙe shigar da abubuwan da suka ɗauki tenetar UV kuma suyi har zuwa gudu ta hanyar tsarin molecular. Tana da abu daya yayin called HALS (hindered amine light stabilizers) wanda ya yi aiki baya ko dai kamar haka muhimmiyar. Wadannan compounds sun karshe kaɗai idan oxidation ta hanyar ɗaukin radicals free masu irin koro kuma kare hydroperoxides masu karo. A ƙungiya, wannan mahamalin ya kama products duka su nuna kyau kuma su yi aiki kyau labari manya a cikin ƙasa. Majalis su nuna cewa kamar 90% na ikon asali da inganci suna tsaye kamar yadda suka kasance kafin sababbin rana. Wannan yana sa wadannan treatments masu sauya suna zama abokun cimma ga abubuwa kamar windows a buildings ko safety barriers inda kyakkyawa da dubawa da girman gina suna muhimmiya sosai.
Dokokin Zaman Laifin Fara: Farko da Shafukan Kuɗi da ba su kula da Kula a Cikin Ma'ajin Masifa
Duba yadda polycarbonate ke aiki a cikin tsarin na musamman kamar saharu da yankin koma ya kawo fahimta game da haka UV protection ke mahimmanci. Polycarbonate na yaya ba tare da coating bai zama koko ba sai har ma daga hannun uku zuwa biyu sai ta kunshi kusa da mituna ashirin daya na tsaro gaban takaitaccen sama. Wannan suna matsala mai mahimmanci ga kowanne wanda ke amfani da wannan abubuwa a waje. A wani matakin, shafuka masu UV stabilizers sun zama kusan dayyame sabon sadafa, yana nuna kasa dari 3% haze ko kasa karfi sai dai kamar biyu. Sun kuma kama karfin su na farko, sun kama da kusa da 85% ko fiye. Wannan nau'in tsaron zamantakarta yana nufin kwari mai fiye da rashin canzawa. Ga wasu mai amfani da greenhouse, wannan ke mahimmanci saboda panels masu koko sun karamar rayuwa wajen ruwa wacce hotunan buke su rufe. Maƙabtansu suna sha'awar wannan saboda canopy masu zurfi suna nuna abubuwan tsoro a lokacin ruwa ko ruwa mai girma. Duk testing a waje yana nuna hakika guda: UV protection bai shine abin da za a iya kara ba sai har ma a rabin farko. Ya kamata ya kasance cikin zarar daga rabin farko idan muke so hadari mu waje za su tsayar.
Hanyoyin kare UV da aka tabbatar don aikace-aikacen polycarbonate
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A cewa proses na co-extrusion, masu ƙirƙira suna kirkirar layi mai tsinkaya ta UV a cikin shafin polycarbonate yayin ƙirƙirar shi. Wannan layi tana haɗuwa da kayan aiki na asali ta hanyar molekular. Wace ne farko tsakanin haka da coatings guda daya da ake saita bayan ƙirƙirar? To, babu wani kanso mai kyau ga angyasa ko kuma zaɓi game da inganta ayyuka. Layin kula ta yi a matsayin filtar, takawa rayuwan gaskiya UV A da UV B amma ta ba da izini zuwa a yankin iluminshi mai kyau da muke ganin. Tambayoyin lab na ci gaba na ci gaba na ci gaba na samun waɗannan shafukan co-extruded su dali uku shekaru fiye da waɗanda ba su da coating. Kuma tarbiyyar yanar gizo ta fada cewa suna tsaya sauƙi da kari fiye da shekaru goma biyar a sharhun halayen. Shine dalilin wuce suka iya samun sarufan, imaroyin kasuwanci da skylights, da alamar yanar gizo suka sha'awar wannan teknolajin yayin da suke buƙata abu da zai iya tafiyya shekaru mai zurfi ba tare da kuskure.
Zabinta na Additive: HALS vs. Benzotriazole UV Absorbers — Wannan Ake Amfani Da Waɗannan
Mabudin materials suna zaɓin abubuwan da ke tsada bayan yawa (UV stabilizers) base on irin wadansu abubuwa da suka shiga:
- Hindered Amine Light Stabilizers (HALS) suna yi aiki sosai a cikin wuraren da ke yaya sanyi da zafi (misali, deserts, coastal zones), inda kamaƙi ya sa hadarin free-radical generation. HALS suna amfani da hanyar tushen radicals da sake farawa – bai suna abubuwan da ke tsada bayan yawa ba – kuma suna iya amfani da su a lokacin duniya mai tsawon lokaci.
- Benzotriazole UV absorbers , a matsayin haka, suna yi aiki kamar “sunscreen” molecules wanda ke tsada bayan yawa a cikin 290–400 nm, kuma kwararar tushen don wadansu yanayi masu rana da gaskiya kamar covered walkways ko semi-shaded façades.
Yin haɗawa gaba daya kayayyakin da suka haɗa suna samar da aikace-aikacen kai: HALS yana karƙashin cin kuyun benzotriazoles ta hanyar 40% a lokacin zane-zane mai sauƙi (Ƙungiyar Tattaunawar Iyakokin Polymers, 2023). Don ayyukan da suke tsammanin muhimmi, abubuwan da aka saita permanen, polycarbonate mai nisa da aka saka cewa ya haɗa kayayyakin da suka haɗa suna ba da bauta mai iya kama da cin zarar da kyau kuma aikace-aikace na zarar da kyau.
Saba Daga Sabon Wannan
Wanne ne zai haɓaka yanzuwa a cikin kayayyakin polycarbonate?
Yanzuwa a cikin polycarbonate wani ne mai nauyi ne mai haɓaka shi ita ce yanzuwa ta hanyar tattarewar chromophores yayin iyakokin chains, ta zaƙarar wavelengths na light na visible, kuma ta haɓaka zurfi mai zurfi.
Yaushe coatings UV-blocking suna karya polycarbonate?
Coatings UV-blocking suna durcewa rayuwar UV don fito daga tsarin polymer, suna karyawa iyakoki ta hanyar canza energy UV zuwa sa hannu mai kyau, kuma suna karyawa haɓakar free radicals.
Shin iya karyawa iyakokin UV a cikin applications polycarbonate?
Kamar yadda yake soyayya don kuma wayar da UV, amma yin amfani da alaƙirar co-extruded UV-resistant da mabambantan zai iya tafi matakin nisa ayyukan kayan aiki da kuma samar da rashin shuka.
Mene ne HALS da Benzotriazole ana amfani su biyu don kare da kewayar da UV?
Yin gyara biyu na HALS da Benzotriazole yana ba da kari: HALS ya share karfori, yayin da Benzotriazole ya karɓi iradiyen da UV, zai sa wurin aikin tsaki-tsaki ya faru.
